Die Casting

Customized Die Casting Made in China. 

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1.Our Capabilities for Die Casting

●Full automated die cast cells ranging from 400 ton to 1800 ton producing castings from a few ounces to more than forty pounds
●CNC machining centers capable of machining simple to complex parts requiring close tolerance solutions.
●Capable of providing many value added in-house services including, shot blasting, vibratory finishing, testing, etc.
●Finishing services available including powder coating, painting, conversion coatings, and other corrosion resistant surface treatments
●Capable of tight tolerances and utilizing a proprietary “Quench Etch” process which offers improved paint adhesion and may eliminate additional finishing services
●Full engineering support including design, part flow simulations, and project management
●Quality assurance technology includes Visitrak shot monitoring, x-ray, and spectrograph analysis

2.Die Casting Advantages

Youlin® Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings, not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes, including external threads and complex internal features with minimal draft angles—minimizing secondary operations. You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs, with the added benefits of simplified stock control and greater component consistency.
Other benefits include:
→Variable wall thicknesses
→Tighter tolerances
→Fewer steps from raw material to finished part
→Fast production cycle times
→Reduction in material scrap
→Long tool life, especially for zinc and magnesium

3.Die Casting Alloys

Zinc, aluminum, and magnesium are the three main die casting alloys. They are normally non-ferrous and their mechanical properties vary greatly to fit almost every type of application a manufacturer may need. Not only can die cast alloys withstand high operating temperatures, but they are also fully recyclable. Die cast alloys also have:
◆Die casting zinc, die casting aluminum, die casting magnesium
◆Good corrosion resistance
◆High strength and hardness
◆High thermal conductivity
◆High electrical conductivity
◆Outstanding EMI/RFI shielding properties
◆Good finishing characteristics

4.Die Casting vs Other Casting Methods

5.FAQ

What is die casting?
A: Die casting is a metal casting process that involves feeding molten nonferrous alloys into dies under high pressure and at high speed to rapidly create molded products. The main materials used in die casting are alloys of aluminum, magnesium and zinc.

Q: How accurate is die casting?
A: Zinc die casting can produce components with a high degree of accuracy and volume. More often than not this rivals machining tolerances and can be used to cast closer tolerances than any other metal or moulded plastic. Due to this, there are no other processes that can easily achieve the same net shape performance.

Q: What is the difference between die casting and injection molding?
A: Although there are some variations in technique, the major difference between die casting and injection molding is that die casting uses some kinds of metal, often an aluminum alloy, as the raw material, while injection molding uses plastic or polymers.